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K0ZA DOKUM

KOZA FERROUS FOUNDRY RESOURCES

Activities and Quality

    Our activities are the design, manufacturing and sales of stainless steels, duplex steels, high and low alloy steels, heat resistant steels, carbon steels, , high Mn steels, allowed white cast irons, Ni-Hard, spheroidial graphite irons and gray irons cast parts.

   Koza Dokum increased the share of export to 60 % of annual production.

     Koza Dokum provides technical assistance in material selection, design, pattern making, machining, heat treating and field service.

     Our quality concept that aims productivity and full customer satisfaction it delivers all of its orders on time with competitive prices.

     All materials and labor which affect the quality of our products are strictly controlled and supervised by our highly qualified and experienced staff every stage of production.

     Our products are manufactured to meet the requirements of international standards such as ASTM, DIN, EN and Turkish Standards.

      Koza Dokum Ltd. has been certified by BWQI for EN ISO 9001:2000 for its quality system.

 

Our Strength is Our People

      We have been successful in assembling a team of engineers and production personnel that provide us, and our customers, with a strong combination of formal training of foundry experience.

      We can solve unique casting relating to design, function, cast ability and chemical composition.

 

The Site

       Koza foundry ‘s 10 760 sq. ft . ( 1000 m² ) facility is locate 40 000 sq. ft . ( 3700 m² ) of land in Gebze Kocaeli Turkey

The site well positioned in proximity to major transportation routes.( Trans European Motorway ) Sabiha Gökçen International Airports is 6 miles ( 10 kilometers ) a way. Hereke Seaport is 7,5 miles ( 12 kilometers ) a way.

 

Molding & Casting

Greensand molding: Silica and olivine sand

Custom floor molding to 5x4 ft (1500x1200 mm) box size  

Chemically bonded sands : Silica

Custom floor molding to 5x4 ft (1500x 1200 mm ) box size.

 

Core making

 Chemically bonded sands

 Shell cores

 Silica and specialty sands

 

Melting

 Coreless Electric Induction Furnace

 Heat size ranging from 50 to 1100 Lbs ( 22 - 500 Kg )

Strict control over chemical analysis and temperature of charges carried out during each melting operation are of vital importance for the quality castings.

 

Pattern Making

 Full and comprehensive wood, resin, polyester or aluminum pattern making possibility.

 

Laboratory and Quality

“Was Foundry Master ” Vacuum Optical Emission Spectrometer

The contenst of alloying elements in molten steel are analyzed in less than a minute by our computer aided  spectrometer and data is feedback to the melting department.

 Hardness Testing

Dye-penetrant testing

Dimensional controls. e.

Our staff will meet your highest quality demands for quality assurance

 

Heat Treating

Programmable ( With sensitive power regulators and temperature control units.) electrical heat treatment furnace capable of temperaures up to      2200 ºF ( 1232 °C ). Useful dimensions 1200x1200x1800 mm.

Air cooling using still air, forced air or spray cooling.

Water quench tank capacity of   1 650 gallons  ( 7 500 liters ) with agitations.

 

Cleaning and Grinding

 Facilities

Shot ballasting for surface treatment, useful dimension is 1 700 x1 100 x1 400 mm .

 

               Inspection and Testing

Visual, liquid penetrant, international and special customer needs

           Secondary Operations

Machining, plating and painting available.

 

       For further information, please contact:

 

 Koza Dokum Makine Elektrik Sanayi ve Ticaret Ltd. Sti.

 Address:Tatlikuyu Mh. 1319/1 Sokak No:8

 41400 Gebze - Kocaeli - Turkey

 Tel: +90 262 644 68 85 / 86  Faks: +90 262 641 19 37

 Web: www.kozadokum.com           

  e-mail:    info(at)kozadokum.com

or

               kozadokum(at)hotmail.com

 

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